Together with Technology Partner, ArcelorMittal implemented a VR solution to improve the training of its operators in security practices. Part of the Luxembourg Long Products (LLP) plant has been faithfully reproduced in 3D, creating a realistic virtual environment where teams can be exposed to potential hazards.
At the Differdange plant, ArcelorMittal produces solid steel beams used in the construction of iconic skyscrapers such as the One World Trade Center in New York. The delicate manufacturing process of these elements requires special vigilance with regard to safety. Until now, the training was mostly theoretical, but with the continued support of Technology Partner since 2018, ArcelorMittal has recently turned to virtual reality.
To ensure optimal realism, a full 3D scan of the plant was carried out, faithfully reproducing each element with its actual textures. The challenge was graphic rendering, using photos and videos from the site to recreate a dynamic industrial environment. The virtual space created, measuring 100 metres by 200 metres, is a training ground where users, equipped with virtual glasses, are confronted with scenarios highlighting potential dangers.
The project, which is currently in the form of a proof of concept, will be tested in the coming months. Improvements, such as greater freedom of movement with mobile helmets, are envisaged. If successful, the solution could be rolled out to other ArcelorMittal sites in Europe. In the long term, VR could also be used to create a digital twin of manufacturing processes, allowing operators to intervene remotely from a virtual cockpit, paving the way for closer integration between the real and virtual worlds.